Unlock the secret to incredibly flavorful and tender smoked meats with our ultimate guide to Smoked Pork Loin! This impressive yet surprisingly easy recipe promises a melt-in-your-mouth experience that will have everyone reaching for seconds. Thanks to the pork loin’s generous size, it readily absorbs a rich, smoky essence, beautifully complemented by a simple yet potent sweet and spicy rub. Get ready to transform a humble cut of pork into a culinary masterpiece that’s perfect for any occasion, from casual weeknight dinners to festive backyard barbecues.

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Why You’ll Love This Smoked Pork Loin Recipe
There’s a reason Smoked Pork Loin consistently ranks among my top favorite meats to prepare on the smoker. It’s not just about the incredible flavor profile, highlighted by a vibrant sweet and spicy rub and a distinct smoke ring, but also its remarkable ease and versatility.
Imagine succulent slices of pork, imbued with deep smoky notes and a hint of spice, ready to be enjoyed in countless ways. Thinly sliced, it’s perfect for gourmet sandwiches, like a classic Cubano. Cut thicker, it becomes the star of any main meal. Or, cube it for topping fresh salads or incorporating into hearty stir-fries. The possibilities are truly endless!
What truly sets smoked pork loin apart is its straightforward preparation. Unlike some other cuts that demand extensive brining or dry-aging, pork loin requires minimal fuss. With an electric pellet smoker, such as a Traeger, achieving perfection is incredibly simple. You can take this beautiful cut from your fridge to the dinner table in just a few hours, making it an ideal choice for busy cooks who still crave exceptional flavor without the commitment of an all-day smoke.
Understanding Pork Loin: A Cut Above the Rest
Navigating the world of pork cuts can sometimes be confusing, especially when differentiating between pork loin and pork tenderloin. While both are lean and incredibly delicious when prepared correctly, they are distinct cuts with unique characteristics and ideal cooking methods.
Pork Loin vs. Pork Tenderloin: The Key Differences
- Pork Loin: This is a significantly larger, thicker cut of meat that runs along the pig’s back, from the shoulder to the hip. It’s the muscle situated between the ribs and the back fat. When left attached to the rib bones, it’s often sold as a rack of pork or a majestic pork crown roast. Pork loin typically has a lighter color compared to tenderloin and is often covered by a thin but flavorful fat cap on one side. This fat cap is crucial for keeping the meat moist during long cooking processes like smoking.
- Pork Tenderloin: In contrast, pork tenderloin is a much smaller, thinner, and more elongated cut. It’s a very lean muscle found along the spine, running parallel to the loin. Its lack of fat means it cooks much faster and is incredibly tender, but also more prone to drying out if overcooked. Tenderloin is generally darker in color. While both are tender, they require different approaches to truly shine. For smoking, the larger, thicker pork loin with its fat cap is often preferred for its ability to absorb more smoke flavor and retain moisture over longer cooking times.
Selecting and Preparing Your Pork Loin
You’ll frequently encounter whole pork loins, often cryovaced (vacuum-sealed in thick plastic), at warehouse stores like Costco and various grocery chains. These can be quite large, sometimes weighing 10 pounds or more. I often purchase a whole loin and butcher it myself, portioning it into individual pork chops, roasts, and saving a substantial hunk specifically for smoking. This allows for maximum flexibility and cost savings.
When selecting your pork loin, look for a piece with good marbling (small streaks of fat within the muscle) and a healthy, even color. A visible fat cap is a bonus for smoking, as it renders during cooking, basting the meat and adding incredible flavor. While some prefer to trim the fat cap entirely, I recommend leaving at least a thin layer (about 1/4 inch) to protect the meat from drying out and to enhance the flavor. Scoring this fat cap, as we’ll do in this recipe, also helps the rub penetrate deeper and allows the fat to render more efficiently.

The Essential Ingredients for a Signature Smoked Pork Loin Rub
The secret to an unforgettable smoked pork loin lies not just in the smoke, but also in a perfectly balanced rub. Our sweet and spicy blend is designed to create a fantastic bark, absorb maximum smoke flavor, and enhance the natural deliciousness of the pork. Here’s what you’ll need for this winning combination:
- Pork Loin: Aim for a 3-pound piece, which is ideal for this recipe’s smoking time and serves a good number of people.
- Brown Sugar: Whether you choose light or dark brown sugar, make sure it’s packed. This is the cornerstone of the “sweet” in our rub, creating a delicious caramelized crust during smoking.
- Chili Powder: Adds a foundational earthy heat and a beautiful reddish color to the rub, contributing to the “spicy” profile.
- Chipotle Powder: For a smoky heat with a kick! Chipotle powder offers a unique smoky depth that perfectly complements the smoked pork. If you prefer a milder heat or don’t have chipotle, cayenne powder can be substituted for a pure fiery spice.
- Paprika: Provides a mild, sweet, peppery flavor and a vibrant red hue that makes your pork loin visually appealing and contributes to that desirable bark.
- Dried Mustard Powder: A fantastic flavor enhancer, mustard powder adds a subtle tang and a pungent warmth that cuts through the richness of the pork.
- Garlic Powder: An indispensable aromatic, garlic powder brings a savory depth that is universally loved in rubs.
- Onion Powder: Similar to garlic powder, onion powder contributes a sweet and savory background note, rounding out the rub’s complexity.
- Salt and Pepper: The fundamental seasonings. Coarse salt helps draw out moisture and creates a better bark, while freshly ground black pepper adds a pungent bite.
Your Essential Smoking Arsenal: Equipment for Success
Having the right tools makes all the difference when it comes to smoking meat. For this recipe, you’ll need a few key pieces of equipment to ensure a flawless and enjoyable smoking experience:
- Electric Pellet Grill (e.g., Traeger): While many smokers can do the job, an electric pellet grill simplifies the process by maintaining consistent temperatures with ease. This “set it and forget it” convenience allows you to focus on other tasks while your pork loin slowly transforms into perfection.
- Applewood Pellets: The choice of wood pellets significantly influences the final flavor profile. Applewood offers a mild, slightly sweet, and fruity smoke that beautifully complements pork without overpowering it. Other great choices for pork include pecan, cherry, or a competition blend.
- Digital Meat Thermometer: This is arguably the most critical piece of equipment for perfectly cooked meat. An instant-read digital thermometer allows you to accurately monitor the internal temperature, ensuring your pork loin reaches optimal doneness (140-145°F) without being overcooked and dry. Never rely solely on cooking time; always use a thermometer for safety and precision.
The Art of Smoking Pork Loin: A Step-by-Step Guide
Smoking a pork loin is a straightforward process that yields incredibly rewarding results. Follow these detailed steps to achieve a juicy, flavorful smoked pork loin every time.
- Prep the Pork Loin: Begin by removing your pork loin from the refrigerator. Give it a good rinse under cold water, then pat it thoroughly dry with paper towels. Allowing the pork loin to rest at room temperature for about 30 minutes before applying the rub helps it cook more evenly.
- Craft Your Signature Rub: In a small bowl, combine the brown sugar, chili powder, chipotle powder (or cayenne), paprika, mustard powder, garlic powder, onion powder, salt, and freshly ground black pepper. Mix everything until well combined. This is your sweet and spicy flavor bomb!
- Apply the Rub and Score the Meat: Lightly coat the entire pork loin with a thin layer of cooking oil. Avocado oil is a great choice due to its high smoke point and neutral flavor. Next, using a sharp knife, carefully score the fat cap of the pork loin, making several shallow diagonal cuts in a crosshatch pattern. Be careful not to cut too deep into the meat itself. This scoring allows the rub to penetrate deeper and helps the fat render more effectively, leading to a crispier, more flavorful crust.
- Season Generously: Place the oiled and scored pork loin into a large bowl or baking dish. Liberally sprinkle the prepared rub all over the pork loin. Don’t be shy! Use your hands to firmly press the rub onto all surfaces, ensuring every inch is coated. This creates the delicious “bark” that is characteristic of expertly smoked meats.
- Preheat Your Smoker: Following your manufacturer’s instructions, preheat your electric pellet smoker to 180°F (82°C). This initial low temperature is crucial for maximizing smoke absorption, allowing the meat to slowly take on that deep, desirable smoky flavor.
- The Low and Slow Smoke: Place the seasoned pork loin directly on the grates of your preheated smoker. Smoke at 180°F (82°C) for approximately one hour. This “low and slow” start infuses the pork with a robust smoky essence.
- Increase Heat and Finish Cooking: After the first hour, increase the smoker’s temperature to 225°F (107°C). Continue smoking the pork loin at this temperature until its internal temperature, measured with a digital meat thermometer inserted into the thickest part of the meat (avoiding bone or fat pockets), reaches 140-145°F (60-63°C). The exact cooking time will vary depending on the size and thickness of your loin, as well as external factors, so always rely on the thermometer, not just the clock.
- The Critical Rest: Once the pork loin hits the target internal temperature, remove it from the smoker. Tent it loosely with aluminum foil and allow it to rest for 10-15 minutes before carving. This resting period is essential! It allows the juices to redistribute throughout the meat, ensuring every slice is incredibly moist and tender. Skipping this step will result in juices running out onto your cutting board, leaving you with a drier final product.
- Slice and Enjoy: After resting, slice the smoked pork loin against the grain into your desired thickness and serve immediately. Prepare for rave reviews!
Recommended Pairings & Further Inspiration
Once you master this smoked pork loin, you might be inspired to try other incredible smoked pork recipes:
Looking for more amazing smoker recipes? Check out our 50 Smoker Recipes Ebook for endless inspiration!
Chef Jenn’s Expert Tips for a Flawless Smoke
Achieving perfectly smoked pork loin is within your reach with these insider tips:
- Temperature is Everything: Pork loin, while delicious, is a lean cut and unforgiving if overcooked. It can quickly go from juicy to dry and tough, tasting like “shoe leather.” To avoid this, always cook it to a maximum internal temperature of 140-145°F (60-63°C). Once it hits this range, pull it off the smoker immediately. An instant-read digital meat thermometer is your best friend here; it’s the only way to accurately nail the perfect doneness.
- The Power of Resting: This step cannot be stressed enough. Resting smoked meats is critical for achieving maximum juiciness and tenderness. When meat cooks, its muscle fibers contract, squeezing out moisture. Resting allows these fibers to relax and reabsorb those precious juices, ensuring they stay *inside* the meat when you slice it, rather than running all over your cutting board. Always tent with foil and rest for at least 10-15 minutes.
- Customize Your Rub’s Kick: Our sweet and spicy rub has a fantastic balance, but don’t hesitate to make it your own! If you love a fiery punch, add a little more chipotle or cayenne powder. For a milder flavor, reduce the amount. You can also experiment with other spices like smoked paprika for extra depth or a touch of brown sugar for more sweetness.
- Wood Choice Matters: While applewood is fantastic for pork, don’t be afraid to experiment with other wood pellets. Cherry wood offers a slightly sweeter, fruitier smoke with a beautiful mahogany color, while pecan provides a richer, nutty flavor. A “competition blend” often offers a well-rounded smoky profile that works for nearly any meat.
- Slice Against the Grain: For the most tender bites, always slice the cooked pork loin against the grain. This shortens the muscle fibers, making the meat easier to chew and giving it a more tender texture.
Make It a Meal: Delicious Pairings for Smoked Pork Loin
The beauty of an easy-to-smoke pork loin is that it frees up your time to create some truly show-stopping side dishes. Here are a few fantastic ideas to complement your perfectly smoked pork loin:
- Creamy & Comforting: Pair your sliced smoked pork loin with rich and flavorful Smoked Mashed Potatoes or a decadent macaroni and cheese.
- Fresh & Vibrant: Cut through the richness of the pork with a bright, crisp salad. A fresh and fabulous Shirazi Salad or a simple green salad with a zesty vinaigrette would be perfect.
- Hearty & Satisfying: Roasted root vegetables like carrots, parsnips, or sweet potatoes, or some perfectly grilled asparagus, would make excellent companions.
- Sauces to Savor: Consider serving your pork with a side of homemade apple sauce, a tangy BBQ sauce, or a bright chimichurri to add another layer of flavor.
- For Dessert: Complete your meal with a delightful sweet treat like Cookie Butter Ice Cream or a classic apple pie.

Storage and Reheating Smoked Pork Loin
Smoked pork loin is so delicious, it’s hard to imagine having leftovers, but if you do, they store beautifully!
- Refrigeration: Store any leftover Smoked Pork Loin in an airtight container in the refrigerator for 3-4 days.
- Reheating: To reheat, gently warm slices in a skillet with a splash of broth or water, or in the oven at a low temperature (around 250°F / 120°C) until just warmed through. Be careful not to overcook, or it will dry out. Leftovers are also fantastic eaten cold, thinly sliced for sandwiches or salads.
- Freezing: For longer storage, slice the cooled pork loin and place individual servings in freezer-safe bags or containers. Freeze for up to 2-3 months. Thaw overnight in the refrigerator before reheating.
- Creative Leftovers: Leftover smoked pork loin can be transformed into delicious pulled pork sandwiches, added to quesadillas, used in stir-fries, or even diced and mixed into scrambled eggs for a hearty breakfast.
Visual Guide: Smoking Pork Loin in Pictures





Smoked Pork Loin
Equipment
- Traeger pellet grill
- Applewood pellets
- Digital meat thermometer
Ingredients
- 3 pounds pork loin scored
- 1/4 cup brown sugar packed
- 2 teaspoons chili powder
- 2 teaspoons chipotle powder
- 2 teaspoons paprika
- 2 teaspoons mustard powder
- 2 teaspoons garlic powder
- 2 teaspoons onion powder
- 2 teaspoons coarse salt
- 2 teaspoons freshly ground black pepper
Instructions
- Remove the pork from the fridge and rinse it off, then pat it dry with paper towels. Allow it to rest at room temperature for about 30 minutes.
- Make the sweet and spicy pork rub by combining the brown sugar, chili powder, chipotle powder, paprika, mustard powder, garlic powder, onion powder, and salt and pepper in a small bowl.
- Rub the pork loin with a thin layer of cooking oil (avocado oil works great.)
- Score the pork loin creating a few shallow diagonal cuts.
- Put the pork loin into a large bowl and sprinkle the rub over the pork loin. Get your hands in there, flipping the pork loin around and pressing the rub onto all surfaces.
- Preheat your smoker to 180-F according to the manufacturer’s instructions.
- Smoke the pork loin at 180-F for about an hour, then turn the heat up to 225-F and continue smoking until the internal temperature reaches 145-F.
- Remove the pork from the smoker, tent it with foil, and let it rest for 10-15 minutes before carving. Enjoy!
Notes
Chef Jenn’s Tips
- Pork loin is amazing, but if you overcook it – if you dry it out – it’ll taste like shoe leather. Temperature is everything to this dish. Cook it to 140-145F maximum, then pull it off to rest. Use an instant-read digital meat thermometer to nail the cook temp.
- Resting is very important for smoked meats. Resting lets the meat relax, and the juices won’t run out when you slice it. You want the juices to stay in the meat!
- The rub has a bit of kick to it! Feel free to adjust the chipotle – adding more or less – to get the spice level just how you like it.
Nutrition
A Note on Nutritional Information
Nutritional information for this recipe is provided as a courtesy and is calculated based on available online ingredient information. It is only an approximate value. The accuracy of the nutritional information for any recipe on this site cannot be guaranteed.
